Instrumentation Lead

Chemical Engineer – Relief Systems Process Safety

Instrument & Electrical Reliability Engineer

Refinery Field Instrument Technician

Lead Controls & Automation Engineer - New Development

Responsibilities:Lead the development and implementation of instrumentation design strategies for capital projects, including the specification, selection, and procurement of all related equipment.Collaborate with multi-disciplinary engineering teams to ensure the integration of instrumentation and control systems with other plant components.Manage and mentor a team of instrumentation engineers and designers, setting clear goals and ensuring professional development.Sound understanding I&C Deliverables and managing the delivery for scope of work such as P&ID Development, Control System Architecture & Drawing, Instrument sizing calculations, Instrument Data sheets and Specifications for all inline and Online Instruments, Instrument Installation & Bulk Material Specification/TBE, Vendor drawing reviews, Instrument Index, I/O List, Hook-up Drawings and Installation drawings, Interface drawing/scheme of DCS & PCC/MCC, Interlock logic, terminal details, 3D Modelling (Instruments, Cable Trays, Manifolds etc.), All Layouts - Instrument Location, Junction Box, Cable Trays etc., Instrument Power consumption, Cable Schedule, JB Schedule, Panel Schedule Etc., Cable Block Diagram, JB Wiring Diagram, Instrument Wiring Diagrams, Loop Drawings, Develop Control Narratives, Cause & Effects, & Alarm Points, SIL Study & Report, Telecom & CCTV system and associated wiring, Control Panel Specifications, Layout and Drawings etc.Knowledge on AVEVA P&ID, AVEVA Instrumentation, and AVEVA Engineering modules, including the creation of datasheet formats and preparation of I/O lists, instrument lists, electrical load lists, and instrument data browsing. Ensure compliance with industry standards, safety regulations, and environmental guidelines. Conduct technical reviews, risk assessments, and validation of instrumentation designs.Manage vendor relationships to ensure the delivery of high-quality and cost-effective instrumentation solutions.Serve as the primary technical contact for instrumentation in project meetings and liaise with counterparts to understand their requirements and provide technical support.Monitor project progress, budgets, and schedules, ensuring timely and within-budget delivery of instrumentation scopes.Evaluate and implement new technologies and practices to enhance efficiency and effectiveness in instrumentation design.Requirements:Bachelor’s degree in Electrical, Electronics, or Instrumentation Engineering.Minimum of 10 years of experience in instrumentation design for chemical process plants, with at least 4 years in a leadership role.Extensive experience with AVEVA Instrumentation and AVEVA Engineering software.Strong knowledge of relevant industry standards (ISA, IEC, ANSI, API).Proficient with instrumentation design tools and software (e.g., INTOOLS, AutoCAD, MicroStation).Excellent leadership, communication, and organizational skills.Proven ability to manage and prioritize multiple projects simultaneously.Critical thinking and problem-solving skills.

Responsibilities:Evaluate, design and document vessels for potential over pressure and vacuum scenarios (new & existing) – relief device (PSV, RD, conservation vents) relief load calculation, inlet and outlet line sizing, size selection and datasheet preparation, and relief/flare load summary preparation. Design, model, document, and communicate requirements for pressure/vacuum relief devices and effluent handling.Understanding of mechanical design conditions and to utilize the process safety information in designing relief system to safeguard piping and equipment.Understanding of HAZOP, PHA report, SIL studies - provide relief system input from these reports. Design of overpressure protection for gas/vapor filled systems using Depressurization concept. Material & Energy Balance Calculation as per the process requirement to design the adequate relief systems.Work to enhance safety and protection of the environment through overall relief project development.Stay abreast of corporate and industry relief practices and standards such as API 520/521, NFPA 30, API 2000 etcRequirements:3 to 8 years of direct Relief Systems experience in process design, commissioning, start-up, or operations.Demonstrated project management skills. Proficiency with Microsoft Office programsPrefer knowledge in application and compliance requirements of regulatory codes: US Occupational Health and Safety Administration, Internal Process Safety StandardsExperience in a petrochemical plant or refinery Experience with the following software would be an advantage: SuperChems, ASPEN, HTRI, AFT ARROW, AFT Fathom.Addition Required Qualifications/Job Requirements:Master’s or bachelor’s degree in chemical engineering from accredited university or college.Understand process flow diagrams, piping and instrumentation diagram and equipment layouts, conceptual equipment layouts, process layout, utility layout and other block layouts.Understand Plant process design with equipment sizing & utility load design calculation. Must have strong interpersonal, communication, collaboration, and consultation skills. This position will interact with personnel in all organizations.Ability to organize, prioritize, and execute a heavy workload simultaneously within budget and schedule.Must have the ability to communicate effectively through verbal and written means, and able to adapt communication to best reach the intended audience within or outside the organization.Strong customer focus, with demonstrated ability to solve complex issues and work in partnership with peers, Manufacturing, and other stakeholders.Ability to compile and analyze complex data.Knowledge in application of industry standards, recommended practices, and codes (API, NFPA, ASME, etc.)Ensure regulatory compliance of process changes- Provide and communicate clear, concise, and timely reporting of project progress and accomplishments verbally and in writing. 

Responsibilities:People ManagementAdvise and assist Maintenance l&E Engineers, electricians, instrument technicians and production supervisors on complex electrical and instrument repairs and troubleshooting methodologies.Support all the efforts towards building a harmonious work environment to promote the spirit of cooperation and team building within the l&E Reliability Section.Provide required technical support in matters requiring higher level of expertise and consultation. Instrument & Electrical Assets IntegrityDevelop and implement Reliability strategies by utilizing conventional techniques such as Reliability Centred Maintenance (RCM), Root Cause Analysis (RCA), Preventive and Predictive maintenance (PPM) strategies, and other industry accepted reliability techniques to analyse l&E equipment failures and produce cost effective strategies to ensure safe and reliable operation of the plant.Implement Mechanical Integrity & Quality Assurance best practices. Work with other concerned departments to develop & execute appropriate Quality Assurance (QA) practices and develop a mechanism to assess the effectiveness of QA practices.Proactively identify l&E Equipment Reliability Issues and develop engineering solutions for chronic and sporadic equipment reliability problems. Work with technical, production and maintenance to implement solutions.Lead Reliability Improvement efforts of the plant from the platform of Reliability Improvement Teams (RITs).Perform Root Cause Failure Analysis to identify various failure modes and recommend strategies to help improve l&E equipment reliability.Evaluate RCA reports, criticality studies, equipment strategies, and risk assessments on equipment to ensure consistency and compliance with company procedures and policies.Evaluate facility incidents that affect reliability and ensure that appropriate RCAs are performed.Assist in tracking RCA findings and completing action items in a timely manner .Develop Instrumented Protective Systems (IPS) related work processes in the company to comply with regulatory requirements mandated both by International Standards (IEC61511/ISA 84) and Company Standards RMS 5700.Administer the development of detailed engineering calculations and drawings including the preparation of Single Line Diagrams, Schematic Diagrams, Cable Schedules, Interconnection drawings, loop drawings, Instrument data sheets etc.Prepare technical inquiry requests to vendors, participate in the technical evaluation of vendor bid offers.Review vendor drawings and documents and review design calculation. Ensure vendor equipment specifications meet the design specifications and are within budgeted costs.Reviews equipment specs/designs to ensure equipment can meet reliability objectives.Participate as a technical adviser on capital projects and turnarounds.Participates in the MOCs and PSSRs of new installations to assure adherence to functional specifications.Act as subject matter expert (SME) in performing root cause analysis (RCA) investigations and provides expertise to the RCA teams as required.Review and optimize ITPMs for functionally critical l&E equipment (MICE).Drive consistency in l&E equipment design across the site as part of projects review including consistency in maintenance strategies.Provide communication to area resources about improvement projects.Provide input as needed on projects to ensure design and reliability issues are considered and addressed on new projects.Provide guidelines to Maintenance in order to ensure that Life Cycle Asset Management processes are complied with throughout the entire life cycle of new and old assets.Champion continuous improvement fosters relationships between various plant functions to focus on total quality. Policies, Systems, Processes and ProceduresContribute to the identification of opportunities for the continuous improvement of departmental systems, policies, processes and practices taking into account ‘international leading practices in order to improve productivity and operational efficiency.Provide critical input to support the development of l&E Reliability Section’s systems, policies, processes, and procedures in order to meet business requirements.Ensure team members comply with all l&E Reliability Section’s policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner. ReportingPrepare relevant reports in a timely and accurate manner in order to meet the departmentalPrepare relevant reports in a timely and accurate manner in order to meet the departmental requirements, policies and standards.Support supervisor in the preparation of the annual operating and capital budgets. Ensures reliability projects and activities are completed on time and within budget.Communicate ideas, present, and explain technical knowledge to stakeholders.Communicate to Supervisor to inform on issues that require additional follow up.Report incidents and near misses and participate in investigations as required. Quality, Health, Security, Safety and EnvironmentEnsure compliance with regulatory requirements and relevant quality, health, safety, security and environmental procedures and controls across the Department to guarantee employee safety and delivery of high quality products/ services. Requirements:ExperienceRequired (Years2 / Job Level3 / Industry): Total of 7-10 years of experience in the fields of Electrical equipment & systems maintenance and technical support preferably in a process industry, out of which 5-7 years at a similar position. Preferred (Years2 / Job Level3 / Industry): Experience in Petrochemicals IndustryOther Job Specific Requirements and/or Vocational AccreditationsWell conversant with protection and control systems of a large process plant involving High and Medium Voltages (132/33/6KV).Solid understanding of the concepts of electrical protection system design and intelligent protection relays operation.Experience in failure mode & effect analysis and good understanding of failure mechanisms of Electrical equipment.Troubleshooting techniques and ability to analyze and resolve engineering problems independently.Knowledge of relevant IEC and IEEE Standards and or other well recognized standards.Familiarity with ETAP and similar system modeling and analyzing tools would be an additional advantage.Relevant experience in having performed load flow & short circuit studies, Relay discrimination and coordination studies for an industrial electrical distribution system.Familiarity with CMMS preferably SAP.Sound understanding of industrial PLC and Packaged control systems. EducationRequired (Qualification1 / Discipline): ﻿Bachelor’s degree in electrical/ Electronics/Instrumentation Engineering. ExperienceRequired (Years2 / Job Level3 / Industry): Total of 7-10 years of experience in the field of Instrumentation &Controls maintenance and technical support preferably in a process industry, out of which 5-7 years at a similar position. Experience in Petrochemicals Industry. Other Job Specific Requirements and/or Vocational AccreditationsKnowledge of automation/control systems, including: DCS, PLC, Safety Instrumented Systems, function block and ladder logic programming, industrial instrumentation, electrical equipment and process analytical systems.Experience with design and maintenance of Plant Instrumentation, Control Valves, and Safety Instrumented Systems and process safety management programs.Functional Safety Certification as Functional Safety Engineer (FS Eng.) preferred.Hands on experience on the use of ExSILentia software preferred.Working Knowledge on International Standards related to Instrumentation and Controls design and maintenance such as IEC, ISA, FCI etc. as well as Functional Safety standards IEC61511/ISA 84.Experience in failure mode & effect analysis and good understanding of failure mechanisms of instruments employed in a process industry.Troubleshooting techniques and ability to analyse and resolve engineering problems independently. 

Responsibilities:As the successful candidate you will be required to perform the following:Fabricate and connect different size of instrument tubings and fittings.Utilize different types of hand-held field communicator (TREX, Rosemount Configurator and Honeywell MC Toolkit Configurator) and other instrument test equipment.Perform maintenance for the instrumentation attached to pumps, turbines and compressorsRequirements:You must have a minimum of eight years’ experience as a field instrument tech in refining & NGL plants and or petrochemical industries.You must have a full understanding and adherence of all work permit type requirements.You must have a full understanding of all industrial field instrument principle of operation, types and applications.You must also have a full understanding of related Instrument Loop Diagram (ILD), Piping and Instrument Diagram (P&ID), Instrument Specification Sheet (ISS) cause and effect, and other related drawing for Instrumentation.You should have the ability to measure and convert field instrument signal.You should have Strong analytical and troubleshooting skills in the field of Instrumentation.You should be fully skilled to perform preventive maintenance and troubleshooting with the below list of field instruments; configuration and maintenance of different model of Smart Transmitter (HART, Fieldbus and Honeywell Digital Transmitter)diagnose and calibrate GWR Level transmitter (Magnetrol, Rosemount, Endress Houser and VEGA) Different model of Displacer type Level Transmitter smart and analog.diagnose and calibrate, repair and replace control valve and positioner (Masoneilan, Fisher, valtek, METSO, FLOWSERVE, LCP100)Test and repair Solenoid valve, Pneumatic relay, Boosters and regulators.Instal, adjust and maintain of  probes and approximators.Maintain and replace deferent model of furnace heater flame scanner.

Role Description:The successful candidate will set high standards of performance for themselves and their projects, maintain a professional demeanor in written and verbal communications while developing innovative solutions.The candidate will be a technical lead and manage a small group of development engineers.This role will report to the Senior Manager of Controls and Automation.Responsibilities:Lead a team developing control algorithms, system architecture and compiling software for PLC/PAC/SBC based systems, HMI design/implementation, data logging, and communication interfaces related to the drilling industry.As a ‘player-coach’ be able to provide feedback and guidance to team members and organize employee performance and evaluations for direct reports.Provide accurate system diagrams, loop diagrams, block diagrams, and network diagrams for new or existing software systems.Generate design documentation, drawings, operation manuals and related material for systems code and hardware.Perform as lead engineer on the solutions developed by the team; understand and ensure compliance with the functional descriptions.Mine large sets of data to diagnose and resolve dysfunctions within drilling rig control systems.Generate work tasks, organize the ordering and delivery of equipment and materials, and oversee the efficient installation and commissioning of software and equipment.Work directly with third party contractors, Operations, Technical Services, and HSE management and rig crews to assist with the execution of a wide variety of company goals including, but not limited to, drilling system controls, R&D projects, etc.Provide technical support to field personnel as required to assist with troubleshooting PLC and control system issues.Enforce all processes for software change control to ensure that changes are introduced in a controlled and coordinated manner, including documentation and version management. Requirements:Ability to lead of a team, managing multiple tasks and working on multiple projects simultaneously to meet challenging deadlines.Demonstrate clear written and verbal communication skills and the ability to promptly give, and follow directions.Ability to safely navigate the yard and shop work sites with occasional walking, climbing, standing, stepping, etc. during normal operating conditions (day/night, outdoor hot/cold weather).Ability to safely navigate drilling rig work sites including regular walking, climbing, standing, stepping, etc. during various weather conditions (day/night, outdoor hot/cold weather).Ability to proficiently use MS Office Suite to develop presentations, correspondence, reports, and schedules (Word, Excel, PowerPoint, etc.).Physical ability to:Lift and carry 50 pounds independently while walking on uneven surfacesBend, stoop, kneel, twist, and crawl occasionally during visits to the field and operational work areasListen for unusual noises that signify equipment and or machinery problemsStay alert and focused including during occasional extended work periodsMaintain spatial orientation and awareness to safely move around the work environment with many moving objects including overhead machineryWear Personal Protective Equipment (PPE) at all designated timesAbility to regularly travel as needed to visit worksites and support business units; may require extended travel to remote locations and/or overnight stay(s) outside normal office areaAbility to work on weekends and be on call after hours as neededDemonstrated ability in the following leadership competencies:Builds and Maintains Effective RelationshipsDevelops Self and OthersBuilds Effective TeamsCourageous LeadershipManaging Vision and PurposeBusiness AcumenDrive for ResultsCustomer FocusDecision QualityMinimum QualificationsBachelor’s degree in an engineering discipline or related field not limited to Electrical / Mechanical Engineering, Mechatronics, Controls and AutomationProven experience in ladder logic design and implementation5+ years of HMI development5+ years of proven experience with PLC/PAC/SBC programming and HMI developmentExperience with standard communications protocols (Ethernet/IP, Profibus, Profinet, CANBUS, OPC UA, etc.)Preferred Qualifications                                                   Experience working in a multi-developer environmentProven experience with PLC/PAC/SBC programming related to drilling controls and automationExperience in HMI development using Wonderware / WinCCExperience in Omron PLC programming using CX-One softwareExperience in deploying solutions using LabviewWorking knowledge of VFD drives, and related equipment used in the drilling industry, preferably Converteam and Yaskawa VFDsCertifications: NoneSupervisory Responsibilities: Yes

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Instrumentation Lead

Chemical Engineer – Relief Systems Process Safety

Instrument & Electrical Reliability Engineer

Refinery Field Instrument Technician

Lead Controls & Automation Engineer - New Development

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5 block diagram Jobs found

Instrumentation Lead

Chemical Engineer – Relief Systems Process Safety

Instrument & Electrical Reliability Engineer

Refinery Field Instrument Technician

Lead Controls & Automation Engineer - New Development

WhiteCrow WhiteCrow is on a mission to connect companies with the best talent across the globe.

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WhiteCrow is on a mission to connect companies with the best talent across the globe.