Electrical/Controls Technician

Our client is a leading Indian pharmaceutical company, headquartered in Bengaluru and a footprint across 100 countries. The company manufactures pharmaceutical products, over-the-counter drugs, and nutraceuticals. They operate two business verticals, Regulated Markets and Emerging Markets. Their manufacturing footprint covers 8 manufacturing facilities in 4 continents, including 5 US FDA approved facilities and a dedicated R&D facility in India with global filing capabilities.

The company partners with generic companies in US and Canada, to supply retail and hospital generics in injectable products and soft gels. In European markets, it has long-term relationships for the development of projects and supply agreements. In Australia and New Zealand, the company is engaged in manufacturing and supply of soft gels and value-added manufacturing.

Role Description:

• Position Overview: We are seeking a skilled and detail-oriented Electrical/Controls Technician to join our pharmaceutical operations team.
• The successful candidate will be responsible for the installation, maintenance, troubleshooting, and repair of electrical control systems used in pharmaceutical manufacturing and packaging processes.
• This role is critical to ensuring operational efficiency, product quality, and compliance with regulatory standards. 

Responsibilities: 

Installation and Maintenance: 

• Install and maintain electrical control systems, PLCs (Programmable Logic Controllers), HMIs (Human-Machine Interfaces), and SCADA systems. 
• Perform routine preventive maintenance on electrical systems to minimize downtime and ensure continuous operation. 
• Test and validate electrical control systems during commissioning and upgrades. 

Troubleshooting and Repairs: 

• Diagnose and resolve malfunctions in electrical systems, instrumentation, and automation equipment. 
• Utilize diagnostic tools, schematics, and software to identify root causes of system failures. 
• Repair or replace faulty components, including relays, sensors, actuators, and circuit boards. 

System Optimization: 

• Program, configure, and optimize PLCs, HMIs, and VFDs (Variable Frequency Drives) to improve system performance and efficiency. 
• Assist in the design and implementation of new electrical control systems for process improvements and new projects. 
• Conduct system performance tests to ensure compliance with specifications and regulatory requirements. 

Documentation and Compliance: 

• Maintain accurate documentation of electrical control systems, including wiring diagrams, and maintenance logs. 
• Ensure all activities comply with GMP (Good Manufacturing Practices), FDA, and other regulatory guidelines. 
• Participate in audits and provide technical expertise regarding control systems and maintenance records. 

Safety and Training: 

• Adhere to safety protocols and ensure that all electrical work complies with NFPA, OSHA, and company standards. 
• Conduct risk assessments for electrical systems and implement appropriate safety measures. 
• Provide technical training to maintenance personnel on electrical systems and best practices. 

Collaboration: 

• Work closely with engineering, production, and quality assurance teams to ensure electrical systems support manufacturing requirements. 
• Communicate effectively with equipment vendors and contractors for system upgrades and troubleshooting. 

Requirements:

• Education: Associate’s degree in electrical engineering, electronics, or a related field. 
• Experience: Minimum of 3-5 years in electrical controls, automation, or instrumentation, preferably in a pharmaceutical or regulated industry. 
• Technical Skills: Proficiency in PLC programming (e.g., Allen-Bradley, Siemens). 
• Strong understanding of electrical schematics, control wiring, and instrumentation. 
• Familiarity with SCADA systems and industrial networks. 
• Knowledge of GMP and regulatory standards in the pharmaceutical industry. 

Certifications:

• Relevant certifications (e.g., Journeyman Electrician, ISA Technician Certification) are a plus. 

Key Competencies: 

• Analytical problem-solving skills with attention to detail. 
• Ability to work independently and as part of a team. 
• Excellent communication and documentation skills. 
• Commitment to safety, quality, and regulatory compliance.